Essai Industrie Co., Ltd.

Upgrade of Automobile Die Under the Development of the Automotive Industry

In recent years, the rapid development of automobile industry has greatly driven the development of automobile die industry. As automobile die is a technical product and typical customized product, especially the technical content of automobile cover part mold is very high. How to improve the production efficiency, shorten the development cycle, improve the mold technology level, and reduce the production cost has been a difficult problem faced by the mold enterprises.


Parallel Production Organization


At present in the automobile die production organization, parallel engineering is widely used. Generally in the mold development process of technical preparation, production preparation, mold processing, and debugging processes as far as possible between the implementation of parallel, that is, production preparation, processing technology, and CNC program design parallel. The production plan must be the first arrangement of stretching, molding type mold, followed by flanging type molds, then trimming punching type molds, and finally the drop punching type molds, the only way to achieve balanced production, in advance to the automotive plant to provide samples.


CNC Machining of Real Molds


The CNC machining production of the solid type is through the process of editing the solid model, and then through the CNC programming, foam blanks, CNC machining, manual bonding and trimming, and other processes to complete. Thus, the production staff of the solid model from handmade to a large number of CNC programming up, the site of the simple manual bonding and finishing work, filled by temporary workers. The CNC production of the real type directly improves the accuracy of the automobile die, and brings great advantages for the fine processing of the back-order.


Digitalization of Design and Manufacturing


With the continuous development of digital technology, the design and manufacture of automobile die also ushered in the digital era. Through three-dimensional design software, simulation and analysis software, and other tools, mold companies can foresee the performance of the product in the design stage, to avoid problems in the production process. At the same time, the application of digital manufacturing technology also makes the mold processing more accurate and efficient, greatly improving the quality and service life of the mold.


Sustainable Development


In the pursuit of economic benefits at the same time, mold companies are increasingly focusing on environmental protection and sustainable development. Through the use of environmentally friendly materials, optimize production processes, reduce energy consumption, mold enterprises not only reduce production costs, but also contribute to the social environment. In addition, mold enterprises are also actively involved in the recovery and reuse of waste automobile die, promoting the recycling of resources and sustainable development.


Driven by the rapid development of the automobile industry, the automobile die industry is ushering in unprecedented upgrade opportunities. Mold enterprises are constantly improving their competitiveness and influence. With the mold manufacturers in research and development, technology upgrading, production scale, and other aspects of further enhancement, high-end mold localization will be further accelerated. In the future, automobile die industry will meet the challenges and opportunities with a more mature and steady attitude.

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